Getting yellow metal protection right.

Corrosion inhibitors are essential in lubricant formulations. They protect metal surfaces – from steel shafts to copper bushings – against oxidation and corrosion. While most formulators are familiar with inhibitors for ferrous metals, protection of non-ferrous (yellow metals like copper and brass) presents unique challenges and opportunities in industrial lubricants.

Understanding corrosion

Corrosion occurs when metal reacts with oxygen, moisture, and certain additives or impurities – but the mechanism and severity can vary based on metal type. Yellow metals may be more corrosion-resistant than steel but still require tailored protection to maintain performance.
Corrosion inhibitors work by forming a thin, adherent, protective film that prevents electrochemical reactions on metal surfaces – essential for maximizing equipment longevity.

Yellow metal protection

Non-ferrous metal components are common in bearings, electrical connectors, and heat transfer systems. If these parts corrode, mechanical integrity and electrical performance can degrade, and downtime and maintenance costs can increase.

​While these alloys offer excellent thermal and mechanical properties, they are particularly sensitive to certain lubricant chemistries. Sulfur-containing extreme-pressure additives, acidic byproducts from oxidation, and even trace moisture can accelerate staining of corrosion if the formulation is not properly balanced.

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This is where formulation complexity increases. Protecting yellow metals is not simply a matter of adding “more” corrosion inhibitor but selecting the chemistries that are the most compatible with the entire additive package. Many corrosion inhibitors that perform well on ferrous metals can negatively interact with copper alloys, leading to long-term performance issues. At the same time, metal deactivators and yellow-metal-friendly inhibitors must remain stable in the presence of emulsifiers, dispersants, anti-wear additives, and base oils without sacrificing fluid stability or performance.
The expectation for lubricant manufacturers to deliver corrosion protection, wear resistance, oxidation stability, and extended service life calls for a balanced, multi-metal protection system. Effective yellow-metal protection is therefore not a standalone feature, but a formulation decision that directly impacts compatibility, performance validation, and real-world reliability. 
Manufacturers that address yellow metal sensitivity early in the formulation process are better positioned to avoid reformulation cycles, reduce testing failures, and deliver products that perform consistently in mixed-metal systems.

Partnering with Experts

Barentz understands that corrosion inhibitors are a vital part of any lubricant formulation. Smart selection of components will lead to strong performance, longer equipment life, and better end-user satisfaction. Our team of experts will be here to support you by helping you select not only the best corrosion inhibitor, but the best additive package for your formulation.

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